High-Precision Fiber Laser Etching Machine for Pad Printing Plates
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Introduction
The RSD-M200 Fiber Laser Etching Machine redefines pad printing plate (cliché) manufacturing with sub-0.015mm precision, 3x faster production speeds, and zero chemical waste. Designed for demanding industrial applications, this system replaces outdated chemical etching and mechanical engraving methods with cleaner, smarter, and more cost-effective laser technology.
Ideal for:
✔ High-volume pad printing plate manufacturers
✔ Industries requiring micron-level detail (electronics, medical devices, automotive)
✔ Eco-conscious businesses eliminating hazardous chemicals
Why Laser Etching Outperforms Traditional Methods
| Factor | Laser Etching (RSD-M200) | Chemical Etching | Mechanical Engraving |
| Precision | 0.015mm line width ±0.01mm repeat | ≥0.1mm, inconsistent | Burrs, tool wear distortions |
| Speed | 10,000mm/s scan speed | Multi-step (hours per plate) | Slow, depth control issues |
| Environmental Impact | Zero chemicals, fume extraction | Toxic waste disposal required | Metal dust contamination |
| Operating Cost | No consumables, <800W power | Masking acids, labor-intensive | Frequent bit replacements |
| Plate Durability | Laser-hardened surface | Prone to undercutting | Groove deformation over time |
Proven Results: Laser-etched plates achieve 30% higher ink transfer efficiency and 2–3x longer lifespan versus traditional methods.
Key Features & Technological Innovations
1. Unmatched Precision Engineering
- 1064nm Fiber Laser: Optimized for metal absorption with 20W/30W adjustable power (0.003mm depth control).
- German High-Speed Galvo: ≤10,000mm/s scanning with ±0.01mm repeat accuracy – ideal for micro-text and 2D barcodes.
- Dynamic Focus System: Automatic Z-axis adjustment for curved or uneven plates.
2. Intelligent Software Suite
- File Compatibility: Direct import from AutoCAD, CorelDRAW, Photoshop (AI/DXF/PLT/BMP).
- Advanced Features:
- Automated serial numbering & barcode generation
- Real-time preview with 1200 DPI resolution
- Dot-matrix shading for gradient effects
3. Industrial-Grade Reliability
- Maintenance-Free Design: No alignments, lamp replacements, or consumables.
- Closed Workstation: Integrated fume extraction (optional ISO Class 4 purifier).
- Air-Cooled Laser: Eliminates bulky water chillers – operates at 15–40°C.
4. Material Versatility
- Steel Plates: Thin (0.3mm) to thick (5mm) grades
- Specialty Substrates: Polymer, ceramic-coated, and hybrid plates
- Applications:
- Electronics: Keyboard legends, PCB markings
- Medical: Surgical tool labeling, implant codes
- Automotive: Dashboard icons, control panels
Technical Specifications
| Parameter | Specification |
| Laser Type | JPT Pulsed Fiber Laser (20W/30W options) |
| Etching Area | 100×100mm (custom sizes up to 200×200mm) |
| Min. Line Width | 0.015mm |
| Scanning Speed | ≤10,000mm/s |
| Software | Windows-based, SHX/TTF font support |
| Power Supply | 220V±5%, 50Hz, <800W |
| Dimensions | 800×600×400mm (compact footprint) |
Customer Benefits
✅ Faster ROI: Slash production costs by 60% vs. chemical etching.
✅ Plug-and-Play: <1 hour setup with onboard calibration.
✅ Future-Proof: Free firmware updates for new features.
